Regular Maintenance Checklist
This page outlines the routine maintenance tasks recommended to keep the OV80i system in peak operating condition.
Why it matters:
Preventive maintenance ensures long-term reliability, reduces unplanned downtime, and preserves inspection accuracy.
Weekly Checks
| ✅ Task | Details |
|---|---|
| Inspect lens for dust or smudges | Use a lint-free cloth and lens-safe cleaner to remove debris |
| Wipe external surfaces | Remove dust or oil from housing and LED ring using a soft, dry cloth |
| Verify trigger input behavior | Confirm triggering occurs as expected (check HMI for recent captures) |
| Check cable connections | Ensure all power, I/O, and Ethernet cables are secure and undamaged |
| Observe LED indicators | Check for normal status light behavior (refer to LED guide) |
| Backup and export of recipes | Export latest active recipe to USB for versioning and recovery use |
Monthly Checks
| ✅ Task | Details |
|---|---|
| Inspect power supply and wiring | Look for signs of wear, corrosion, or loose fittings |
| Clean LED ring if exposed | Gently remove any dust buildup to maintain image brightness |
| Check for software updates | Coordinate with Overview Support for any applicable firmware upgrades |
| Review system logs | Visit logs.overview.ai to confirm stability, or collect logs if needed |
Quarterly Checks
| ✅ Task | Details |
|---|---|
| Physically inspect mounting setup | Ensure camera and lighting mounts are still stable and aligned |
| Verify digital outputs (pass/fail lines) | Trigger test inspections and confirm output signals to PLC/devices |
Optional: Deep Maintenance
| Task | When to Do It |
|---|---|
| Replace known-wear cables | Every 6–12 months, especially if installed in dynamic (moving) setups |
| Revalidate camera mounting | After any mechanical vibration, collision, or environment change |
| Inspect for IP sealing damage | For IP54 protection: check that gaskets and covers are intact |